Monday, November 21, 2011


I found this article today while researching all things modular and knew I had to share it with you.  It not only is a good article about our industry, it mentions the modular factory, Professional Building Systems and how much the new homeowners love both the house and the price!

Here is the article that caught my eye:

Modular houses go upscale with custom features and affordable prices

Homes built as boxes in factories and assembled on site never subjected to construction delays or bad weather problems

November 19, 2011|By Kathy Van Mullekom, | 757-247-4781

When Jack and Gina Sheehan wanted to demolish and replace their 1952-built waterfront home in York County, they didn't choose the custom-built route.

Instead, they went with what is mostly a modular home.

"I did a lot of research online, looking at modular, the pros and cons, and visiting a couple of factories in Virginia and North Carolina," says Sheehan, a retired aeronautical engineer who is now a business development consultant.

"When you look at the construction methods, you found out the basic factories are all about the same. The difference is what is put into the engineering and quality controls."

In the end, the couple went with Professional Building Systems in Middleburg, Pa., because the company was better able to work with their custom plan and still give them the benefits of buying modular.

By Thanksgiving, the Sheehans hope to have moved into their three-story house with 2,700 square feet of modular-built living space on two floors. They hired John Glover of Tidewater Custom Modular Homes in Smithfield to oversee the construction site. The first level is a custom-built, above-ground basement with garage space and full bath designed by local architect Mike Henry.

Accustomed to damaging storms like Hurricanes Isabel in 2003 and Irene this year, the Sheehans are also building their home to withstand 130 mile-an-hour winds; any flooding will be limited to the garage level. Instead of the standard 2-by-6 framing studs, basement walls are done with 2-by-8s, placed closer together, or on 12-inch centers instead of 24-inch centers. Bolts, larger-than-usual hurricane clips and threaded rods that go into the concrete footers help tie the house and foundation together. To access the second- and third-floor modular spaces, the Sheehans installed an elevator.

"The brick mason set the cinder blocks so the rods run through the cavities into the footers," says Jack.

"There's more strength in the first floor of this house than in most whole homes.

"We were lucky, we had earthquake and hurricane tests the same week and the house never even moved."

For amenities, the house offers quartz counters, hardwood floors, gas fireplace, ceramic tile floors in baths with floor heater strips, tankless hot water heater, energy-efficient heating and cooling systems and 50-year architectural shingles. Elevated front and rear screened porches offer scenic views.
Price to build the entire house: $110 per square foot.

That's considerably lower than many custom homes which usually start about $125 per square foot and can easily reach $200 per square foot.

"All areas vary," says Glover. He has a mechanical engineering degree from Virginia Military Institute, has been refurbishing and remodeling homes since 1998 and has been in new residential and commercial construction since 2003.

"In our area, we find that there is typically a 10-20 percent savings versus comparable site-built construction. This savings can vary from plan to plan. We have a 3,000 square plan we provide turnkey, excluding site activities like well, septic, clearing, driveway to our published standards for $77 per square foot."

Glover and his wife Tammy, an interior decorator and real estate agent, live in a modular home they built in 2004. Since that time, they have built more than 50 modular homes from Virginia Beach to Richmond.


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